WE PARTNER WITH YOU TO ENSURE YOUR MANUFACTURING SUCCESS
PLANNING
Our Purpose is to strategically partner with you via Joint Venture delivering a Proprietary Program for your BFRP manufacturing success. We guide the entire planning process to take the questions and concerns out of the equation, and make it a seamless BFRP Production Program for you.
- We Give Guidence on the Selection of Your Facility
- We Offer Flexible Timelines and Engineering to Match your Plant's Readiness
- We Will Work as Either a Greenfield or Brownfield with Blended Systems
- We Provide a Fully Integrated Manufacturing Processes.
- We Supply "Designed In" Systemwide Plant Efficiencies to Match Yours
- We Partner with You to Create Business Development Strategies.
- We Partner with You to Develop Industry Sales Activity & Marketing Plans.
LICENSED IP & TECHNOLOGIES
Our IP driven Technologies provide you with proven systems, products, processes, and training - eliminating the extremely long learning curve and difficult market entry.
- Complete "How To - Everything" in a Written Program
- Comprehensive Training on All Functional Areas of Operations
- Proprietary Resin Matrices - Including a Fully Bio-Based Epoxy Resin
- Proprietary BFRP Systems and Supporting Equipment
- Material Handling Equipment and Packaging Expertise
- A Ready, Domestic & International Supply Chain
- Features "Best in Class" Raw Materials
- Round out Your Offering w/ Allied Reinforcing Performance Products
- Full Testing Lab for RM's and FG's
- Ongoing Program and Product Enhancements
TRAINING AND SUPPORT
We provide full factory training on our proprietary production equipment as well as all other functional areas of your business.
- Complete Training for ALL Operational Areas
- ZAH Tech University - Hands On Training
- On Site, In-Line Process & In-Lab Training
- Sales and Composite Industry Training
- Engineering and Management Support
- FRP Pro Software System Training
- Leave Behind Manuals & Training Videos
ZeLINE Production Equipment
We provide state of the art manufacturing and supporting equipment that is specifically engineered for high volume production, featuring the ONLY Quad and Shape Code Rebar Pultrusion Systems for BFRP.
- High Yield Production within Small Footprint
- Customized Designs for Run Flexibility
- DCS, Wireless, and Remote Monitoring
- Data Acquisition & Storage for Tracability
- Modular Program for Minimized Down Time
- Abundant Safety Features, w/Closed Cabinets and E-Stops
- Low Power Demand: 3 Phase 480 V; 60 Hz and <1000 Amps per
- Warranty, Service and Maintenance Programs
IN NETWORK PURCHASING
Our "In Network" purchasing program allows our Joint Venture partners to puchase Pre-approved and Certified Raw Materials, as well as Allied Reinforcing Products like Fiber & Mesh, at Most Favored Nation (MFN) Pricing. Other consumable products, parts, and materials are available as well.
- Call Center Service or On-Line Order Management Services
- Inventoried Products and Parts System
- Cleaning, Handling, and Packaging Supplies
- For our Domestic Customers: A "Made in the USA" Supply Program
- For our International Customers, Regionally Local Supply is Available
- Email or Live Chat Support
DATA ACQUISITION & STORAGE
Our Base Controller Systems are equipped with multiple data acquisition points that allow you to track and trace production. These data points can be scaled to meet the data reporting specifications for each Joint Venture and can be equipped for local or cloud storage access.
- Batch recording
- Live remote monitoring available
- Troubleshooting
- Process verification
- Batch recall for traceability
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TESTING AND VERIFICATION
Material acceptance and product approvals are vital to the success of any BFRP Program. BFRP is a Code recognized and safe alternative to traditional steel rebar reinforcement. Ongoing testing is also critical to obtaining and maintaining BFRP Rebar Specifications in the market.
- Onsite lab and testing equipment is included with your Program
- BFRP is ASTM Tested and Approved under D8448 and D7597
- Approved in Building Code under: ICC-ES AC 454
- Accepted by AASHTO under LRFD Bridge Design Guide Specs...
- CAN / CAS 806-12, 807-10, and S6-14; IMTReC Manuals 3, 4, & 5
- FDOT 932-3 and ACI 440 for BFRP Guidelines, Testing, and Use
